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Senior Controls Engineer

Grand Rapids, MI 49321

Posted: 02/16/2026 Job Type: Permanent/Direct Hire Industry: Engineering Job Number: 27106 Pay Rate: $ 90000.00 - $ 125000.00

Job Description

Our manufacturing client is expanding its engineering team and seeking a Senior Controls Engineer to join their new Grand Rapids, MI facility. This is an opportunity to step into a high-impact role where you'll lead the design and programming of advanced automated equipment used in fast-paced production environments.  If you're an experienced automation professional who thrives on building control systems from the ground up, improving safety and efficiency, and seeing projects through installation and startup, this role offers both technical ownership and long-term career growth within a respected global organization known for its strong culture and stability.

What You'll Be Doing
  • Lead the design, development, and programming of automated control systems aligned with customer and internal standards
  • Develop PLC programs from scratch across multiple platforms
  • Design and configure HMI systems to support user-friendly machine operation
  • Integrate and troubleshoot vision systems and servo motion control applications
  • Power up, electrically debug, and validate automated equipment for optimal performance
  • Collaborate with mechanical and electrical design teams to enhance safety and minimize rework
  • Support onsite equipment installation, startup, and customer troubleshooting as needed
  • Drive continuous improvement through innovative controls redesign and process optimization
  • Ensure compliance with safety standards and best engineering practices
 

Job Requirements

Required Qualifications
  • 5–10+ years of engineering experience within the automation industry
  • Strong PLC programming experience (Allen Bradley, Siemens, GE, Mitsubishi)
  • Hands-on experience with HMI platforms (Maple, Ignition, Allen Bradley)
  • Experience integrating vision systems (Keyence, Cognex, Teledyne, Dalsa)
  • Working knowledge of servo systems (Allen Bradley, Siemens, IAI, SMC)
  • Ability to program and commission control systems independently
  • Strong communication skills and ability to collaborate across cross-functional teams
  • Self-starter with a proactive, solution-oriented mindset

Preferred Experience
  • Experience in custom machine builds or regulated production environments
  • Background in designing controls systems for custom automated machinery
  • Exposure to full project lifecycle engineering, from concept through installation
  • Experience supporting onsite startups and customer-facing troubleshooting
  • Familiarity with safety standards and electrical compliance requirements

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About Grand Rapids, MI

Ready to embark on an exciting career journey in the vibrant city of Grand Rapids, Michigan? Explore our latest job opportunities in this dynamic region that boasts a thriving job market and a welcoming community. Known as Beer City USA, Grand Rapids is home to an array of craft breweries, stunning art galleries like the Frederik Meijer Gardens & Sculpture Park, and impressive cultural attractions such as the Grand Rapids Ballet and the Grand Rapids Symphony. With its lively downtown area, renowned restaurants serving up local delicacies like pasties and Michigan cherry pie, and picturesque outdoor spaces like Millennium Park and John Ball Zoo, Grand Rapids offers a perfect blend of urban amenities and natural beauty for professionals looking to advance their careers in a charming and growing city. Dive into our job listings and discover the opportunities waiting for you in Grand Rapids!